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SUCCESS STORIES: BRILLUX INDUSTRIAL COATINGS - Dromont

SUCCESS STORIES: BRILLUX INDUSTRIAL COATINGS

A German company specialized in the production and sale of high-quality powder coatings, wet coatings and coil coatings for industrial surface technology

Interviewing Mr. Karsten Sperl, Brillux Production Manager, and Mr. Rolf Heming, Brillux Operations Manager.

Brillux is a German company specialized in the production and sale of high-quality paints, coatings and varnishes for the construction and painting industries.
The company is known for its innovative products and services and is committed to providing its customers with sustainable solutions that meet the highest quality standards.

Mr. Karsten Sperl,
Brillux Production Manager

Mr. Rolf Heming,
Brillux Operations Manager

WHY DID YOU CHOOSE DROMONT-GROUP FOR THIS PROJECT?

Dromont stands for high-quality dosing systems, especially in the field of coil coating products. One of the main criteria for selecting Dromont was their ability to supply the complete turnkey system. This turned out to be a great advantage, especially since we were installing during the Covid pandemic.

DID SELECTA HELP YOU WITH SOME PROBLEMS YOU WERE FACING BEFORE?

The project resulted from a process optimization study within the scope our coil coating production.
The Selecta process improved our throughput, color matching and overall process quality.

HOW HAS SELECTA HELPED YOU IN YOUR PRODUCTION PROCESSES?

Due to its very high dosing accuracy, the Selecta offers the possibility of dosing products directly into the final packaging (In-Can), hence saving the separate container filling process and cleaning of batch tanks.

HAVE YOU NOTICED ANY FINANCIAL BENEFITS SINCE USING SELECTA?

The quantification phase of the project is not yet complete but we are sure that we can produce significantly faster and more cost-efficiently through direct dosing.

WHICH FEATURE OF THE SELECTA DO YOU FIND MOST UNIQUE?

The dosing accuracy is impressive. The Universal Weighing Platform (scale in scale) selects the best scale for dispense accuracy vased on the size of the batch to be produced; 60 Kg, 300 Kg, or 3000 Kg. We also like the overall Dromont project management process. Due to the prefabrication of the plant in Italy, the time for assemply at our site was significantly reduced, thus putting the plant into operation in a very short time.

In today’s complex environment, a company must profitably manufacture large and small batches of repeatable, custom colors, all with very short lead times. Our combined Selecta/Micro technology is the perfect answer for the automated preparation of custom color batches. Selecta represents Dromont’s highest level of technology, and it has been installed in over 500 large factories world-wide where continuous working cycle, reliability and accuracy are key factors. Its special patented design allows for central dispensing of all components, guaranteeing the unique flexibility for dosing into small cans, pails, drums or even large mobile vessels. Available in three models with capacity for up to 48, 64 and even 100 valves, Selecta is the preferred, high-end manufacturing system for producing coatings in both safe and hazardous operational areas. Selecta dispenser can be integrated into a complete, automated handling solution for all operations including automated conveyor lines integrated with stations for denesting of empty cans, labeling, dispensing, lidding, mixing and palletizing.

AUTOMATIC IN-BATCH & IN-CAN TINTING
  • Available in 3 models, 48, 64 or 100 valves
  • Valve sizes are 1″ and 2″
  • Highest accuracy in the market of 0.01 grams (depending on product viscosity and scale type)
  • Flow rate of 3000 liters/h. with 1″ valves
  • Flow rate of 9000 liters/h. with 2″ valves
  • Range of Dosage Containers from 1 kg. to 3000 kg.
  • Specific offset valves available
ADVANTAGES
  • Highest level of Technology and Craftsmanship
  • Special patented design allows for central dispensing of all components
  • Accurate, custom colors and efficient color matching
  • Automatic sampling and scale-up to production
  • In-batch, In-can and Laboratory Dispensing options
  • Ability to Integrate with other operations for fully automated labeling, agitation, palletizing, etc.
  • Selecta/Micro allows combination of laboratory and production technology in one plant while sharing the same raw material storage.
  • Future Expandability of Selecta circuits for business growth.

Brillux Industrial Coatings: Everything from a single source!
From A for auto parts to Z for zinc powder paint: Brillux Industrial Coatings conceives and produces the coating build-up you want. We are one of few coatings manufacturers in Germany that offer you powder oatings, wet coatings and coil coatings for industrial surface technology – not only in standard qualities, but also special solutions.”

Brillux GmbH & Co. KG Industrielack
Otto-Hahn-Straße 14
59423 Unna | Germany

www.brillux-industrial-coatings.com